Services

Towerist believes that sustainable development and achieving goals in satisfying customers guarantee its survival. Accordingly, it has considered the seriousness, perseverance and originality of the products in fulfilling its organizational goals.

Design & engineering

Towerist design and engineering group has performed technical calculations using the expertise of experienced personnel and according to the customer’s request, and has prepared workshop plans after obtaining the employer’s approval, along with software 3D modeling and refers the issue to the manufacturing and production unit to produce the prototype.

PLS, CADD, POLE, SAPS, Tower
TNX Tower
RISA Tower
CSI SAFE, ETABS
Mechanical Desktop
Tekla Structure

The main capabilities of this department are

Design of lattice, telescopic, radar, roof top and….
Design of structural connections
Preparation of workshop, assembly and production drawings and structure installation
Preparation of material list, packing list
Computer confirmation of the mast in 3D before production
Filing technical documents in accordance with ISO 9001
Controlling during packing and complying with the packing list and issuing
permission to transport to the customer’s site

Manufacturing & production

Cutting technology prepares and manufacturing operations begin after receiving the workshop drawings from the design unit and supplying raw materials with the approval of the quality control department.

The prototype made at the beginning of each project and desired structure is delivered to the installation unit for horizontal or vertical installation according to the work description and to ensure the structural compliance of the prototype. If necessary, the prototype for tensile testing will be sent to an authoritative authority to conduct relevant tests and mass production will begin after obtaining the approval of the employer and the consultant.

Some machines of Towerist group

Fully automatic Angle punching and cutting up to size 200

Fully automatic Angle punching and cutting up to size 100

Fully automatic sheet punch and drill up to 40 mil thickness

Full hydraulic 5-function device

Don’t sharpen your beard

Plasma cutting 2 meters wide

Gantry crane

Overhead Cranes

Galvanization

Molten zinc provides better adhesion with the steel surface as a result of this action, and it reacts with iron and several layers of iron intermetallic compounds, zinc is formed. The order of these layers from the inside to the outside are: gamma (75% zinc, 25% iron), delta (90% zinc, 10% iron), zeta (94% zinc, 6% iron) and the outermost layer eta (100% zinc). After the immersion operation, the piece removed from the molten bath is checked according to the ASTM A780 guidelines, and corrected and repaired if necessary, and if the coating defects cannot be corrected according to the standard requirements, the operation is repeated again. The approved parts are technically inspected according to the ASTM-A123 standard, and a full visual report is completed along with the relevant forms. Thickness measurement and adhesion test report are included in the completed form, and sent to the product warehouse.

Quality assurance and control

The quality assurance & control department is the most important unit in the excellence of Towerist products. The responsibility of this process is to achieve all the desired features in a product in accordance with international and national standards and according to the request of the employer.

The main duties of this unit are:

Chemical, visual and dimensional control of raw materials before and during their entry into the warehouse and compliance with the purchase documents

Visual and dimensional control of the parts made in the manufacturing workshop and compliance with the part drawings
Welding control and performing PT, VT, UT tests if necessary and welding round control
Control and supervision of the installation of the produced sample and compliance with the installation plans and issuance of transport permit to the galvanizing workshop
Controlling the number and weight of the produced parts before transporting them to the galvanizing workshop and complying with the project material list

Control during galvanizing operation
Controlling during packing and complying with the packing list and issuing permission to transport to the customer’s site

The Quality assurance and control unit is obliged to report the smallest discrepancy to the management directly through pre-arranged forms and issue an order to stop production, if necessary.

Towerist compiles and prepares the quality control and assurance program (QCP) before the start of each project.

Research & Development

The R&D department always tries to provide solutions based on the minimum use of resources and maximum productivity, taking into account the needs announced by the employer and studying and investigating the problems and obstacles in the implementation of projects. In this regard, ICB and QENB telecommunication towers with prefabricated foundations are designed and put into operation in order to reduce the speed of implementation and occupied space in the telecommunications industry.

Packaging and shipping

This department is responsible for counting and packing the parts in the product warehouse according to the packing list received from the design and engineering unit. Before shipment, compliance with the principles of packaging, safety and installation of quality control plates and packing list on each bundle is done, and the cargo is loaded by a crane or forklift on the transport device and sent to the customer’s site.

Health, safety and environment (HSE)

Some of the most important goals of this department are to create and improve the level of occupational health and safety culture in the industry. Toweirst has been able to establish an integrated management system in the field of occupational health, safety and environment in its group by receiving the HSE-MS certificate. The most important HSE requirements in Taurist factory are:

The presence of the HSE manager in the workshop
Logo, signs of work clothes and its material
Welding and cutting requirements
Safety requirements for work at height
Fall prevention equipment